Introduction

Industrial automation and PLC (Programmable Logic Controller) programming are critical components in modern manufacturing and production systems. This 5-day professional course is designed to equip participants with the knowledge and skills necessary to design, implement, and manage automated systems. Through a combination of theoretical knowledge and hands-on practice, participants will learn to enhance operational efficiency, productivity, and safety in industrial settings.

Objectives

• Understand the fundamental principles of industrial automation and its applications.
• Gain proficiency in PLC programming and configuration.
• Develop skills in designing and implementing automated control systems.
• Learn to troubleshoot and maintain industrial automation equipment.
• Explore the latest trends and advancements in industrial automation technology.

Course Outlines

Day 1: Introduction to Industrial Automation

• Overview of industrial automation and its impact on production.
• Key components and types of industrial automation systems.
• Introduction to control systems and their role in automation.
• Understanding sensors and actuators in industrial applications.
• Discussion on the benefits and challenges of automation in industry.

Day 2: Basics of PLC Programming

• Introduction to PLCs and their role in automation.
• Understanding the architecture of a typical PLC system.
• Basics of ladder logic and programming languages used in PLCs.
• Hands-on practice: Writing and simulating basic PLC programs.
• Discussion on PLC hardware and software options available in the market.

Day 3: Advanced PLC Programming Techniques

• Exploring advanced programming techniques and functions.
• Timers, counters, and data handling in PLCs.
• Implementing analog and digital signals in PLC systems.
• Hands-on practice: Programming for complex automation tasks.
• Introduction to Human-Machine Interface (HMI) integration with PLCs.

Day 4: Designing and Implementing Automated Systems

• Principles of designing automated control systems.
• Developing process flow diagrams and control logic.
• Integration of PLCs with robotics and other automation equipment.
• Hands-on practice: Building and testing an automated system project.
• Safety standards and best practices in automated systems design.

Day 5: Troubleshooting and Maintenance of Automation Systems

• Identifying common issues in automated systems and solutions.
• Strategies for effective troubleshooting and diagnostics.
• Scheduled maintenance practices for PLC systems.
• Case studies on successful automation troubleshooting.
• Exploring future trends and innovations in industrial automation.