Introduction

Programmable Logic Controllers (PLCs) are essential components in the automation industry, widely used for controlling machinery and processes in diverse industrial sectors. This 5-day course is designed to provide participants with a comprehensive understanding of PLC basics, including hardware configuration, programming, and troubleshooting. Participants will gain both theoretical knowledge and hands-on experience to enhance their skills in PLC applications.

• Understand the fundamental concepts of PLCs and their significance in industrial automation.
• Identify and describe the major components of a PLC system.
• Develop basic skills in PLC programming and logic design.
• Learn how to troubleshoot common PLC problems.
• Apply knowledge of PLCs to practical scenarios and case studies.

Course Outlines

Day 1: Introduction to PLCs

• Overview of industrial automation and PLCs
• History and evolution of PLC technology
• Basic PLC architecture and components
• Types and applications of PLCs in various industries
• Introduction to the PLC programming environment

Day 2: PLC Hardware Components

• Detailed study of PLC hardware components
• Power supply and I/O modules
• Central Processing Unit (CPU) functionalities
• Memory types and their significance in PLCs
• Hands-on session: Setting up a basic PLC system

Day 3: Basic PLC Programming

• Introduction to ladder logic programming
• Fundamental programming instructions and operations
• Creating and interpreting basic ladder diagrams
• Troubleshooting programming errors
• Practical exercise: Writing and testing simple PLC programs

Day 4: Advanced Programming Concepts

• Exploration of timers and counters in PLCs
• Utilizing data storage and retrieval operations
• Advanced instructions: Comparisons and arithmetic operations
• Debugging and optimizing PLC programs
• Hands-on practice: Developing complex logic solutions

Day 5: PLC Troubleshooting and Applications

• Common PLC problems and diagnostics
• Techniques for effective troubleshooting and maintenance
• Real-world case studies and applications
• Integrating PLCs with other automation systems
• Course recap and assessment